Black Mass Processing pilot plant services.

We provide complete services for hydrometallurgical pilot plants used in black mass processing and valuable metal recovery.

Process Design and Engineering

We help develop pilot plant systems based on the client’s process requirements, feed material, target metals, capacity, and operating conditions. Includes:

  • Process flow development
  • Material handling concept
  • Equipment sizing
  • Utility requirement estimation
  • Plant layout planning
  • Safety and operability considerations

Pilot Plant Fabrication

We fabricate pilot-scale equipment and integrated systems suitable for hydrometallurgical operations. Typical equipment may include:

  • Leaching reactors
  • Agitated tanks
  • Filtration units
  • Settling systems
  • Chemical dosing systems
  • Pumps and piping
  • Scrubbers and ventilation systems
  • Precipitation tanks
  • Storage tanks
  • Process platforms and structures

Supply of Complete Pilot Plant System

We supply complete pilot plant packages as per agreed scope, including mechanical equipment, piping, valves, instrumentation, electrical panels, and support structures.

Installation

Our team supports installation of the pilot plant at the client’s site, including equipment placement, piping connection, utility integration, and basic system checks.

Commissioning and Trial Runs

We assist with commissioning and initial operation of the pilot plant to verify equipment performance and process readiness. Includes:

  • Dry run checks
  • Wet trial support
  • Equipment performance verification
  • Process flow verification
  • Operator orientation

Custom Pilot Plant Development

Every black mass processing project is different. We offer custom solutions based on feed characteristics, chemistry, recovery targets, and scale-up plans.